Table of Contents

• Introduction
• The Importance of Powder Filling in Modern Manufacturing
• Core Functions of Powder Filling Machines
• Overview of the LY-PL1000 Automatic Powder Bottle Filling Line
• Detailed Step-by-Step Functions of the LY-PL1000
• Technical Specifications of LY-PL1000
• Benefits of Using an Automatic Powder Filling Line
• Applications Across Industries
• Summary Table: Key Takeaways

Introduction

Powder filling machines play a vital role in various industries, ranging from food processing to pharmaceuticals and chemicals. These machines automate the precise dispensing and packaging of powdered products into containers, ensuring efficiency, hygiene, and consistency. In this article, we will explore the core functions of powder filling, with a focus on the LY-PL1000 Automatic Powder Bottle Filling Line — a high-performance machine engineered for precision and productivity.

The Importance of Powder Filling in Modern Manufacturing

Powder filling is more than just placing product into a container — it is about accuracy, speed, and quality assurance. Here are some reasons why powder filling is essential in today’s industrial landscape:

• Accurate dosing minimizes waste and ensures product consistency.
• Automated processes reduce human error and labor costs.
• Clean and hygienic filling meets safety and industry compliance requirements.
• Scalable production allows manufacturers to meet increasing market demands efficiently.

Core Functions of Powder Filling Machines

Powder filling machines like the LY-PL1000 perform several vital functions within a production line:

• Product Feeding: Transfers powdered material from bulk storage to the filling station.
• Weighing & Measuring: Dispenses precise amounts using a screw or auger head.
• Filling Containers: Accurately places the powder into bottles or jars.
• Sealing and Capping: Ensures containers are sealed and tamper-proof.
• Labeling and Printing: Applies labels and date codes for identification and tracking.

Overview of the LY-PL1000 Automatic Powder Bottle Filling Line

The LY-PL1000 is a state-of-the-art automatic powder bottle filling line designed to handle high-speed, high-accuracy filling of powdered substances. It integrates multiple operations into a compact and efficient system, suitable for a wide range of bottle types and powder applications.

Detailed Step-by-Step Functions of the LY-PL1000

The LY-PL1000 performs a complete series of automated tasks in sequence, making it a reliable solution for powder packaging operations:

1. Powdery Material Feeding

Bulk powder is fed into the system using hoppers or auger conveyors. This step ensures a constant supply of material without interruption.

2. Powdery Material Measuring

Precision measurement is handled by a screw-based dosing head, offering consistent weight ranges from 10g to 3000g, depending on container size and product requirements.

3. Container and Lid Feeding

Bottles and corresponding lids are automatically placed on the conveyor system and prepared for filling. This eliminates manual handling and streamlines production.

4. Filling into Containers

Measured amounts of powder are dispensed into each container. The machine adjusts to different bottle heights (25–220mm) and mouth diameters (Φ35–130mm) to maintain accuracy.

5. Scoop/Desiccant Inserting (Optional)

If necessary, the system can insert a scoop or desiccant pouch into the container to maintain product integrity, especially in food or pharma applications.

6. Induction Foil Sealing

A foil liner is sealed onto the container’s mouth using induction heating, creating a tamper-evident and airtight seal.

7. Lid Capping

Once sealed, lids are automatically placed and securely tightened onto the containers by the capping system.

8. Container Labeling

Automated labeling applies stickers or printed labels to the bottles, ensuring product traceability and branding.

9. Manufacturing Date Printing

An inkjet or laser printer applies the production date, lot number, or expiration date to the label or bottle.

10. Weight Checking (Optional)

To ensure accuracy, some setups include a checkweigher to verify the final product’s weight before dispatch.

11. Finished Product Conveying

Completed containers are moved along a conveyor to the final packing station, ready for boxing or palletizing.

Technical Specifications of LY-PL1000

Benefits of Using an Automatic Powder Filling Line

Incorporating an automatic filling system like the LY-PL1000 offers significant advantages:

• Improved productivity through faster operation and minimal manual intervention.
• High accuracy ensures consistent dosing, reducing product waste.
• Integrated quality control through sealing, capping, and weight-checking.
• Adaptability to a variety of powder types and bottle sizes.
• Cost efficiency in large-scale manufacturing.

Applications Across Industries

The LY-PL1000 is suitable for a variety of applications, including:

• Food industry: Protein powders, spices, milk powder
• Pharmaceuticals: Medicinal powders, herbal supplements
• Cosmetics: Talcum powder, facial powders
• Chemicals: Industrial powders, detergents, reagents

Summary Table: Key Takeaways